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TD75 Belt Conveyor

    TD75 Belt Conveyor

    Product OverviewThe TD75 belt conveyor is a standardized belt conveying system designed for continuous transportation of bulk materials over medium to long distances. Developed on the basis of mature conveyor technology, the TD75 series is widely recognized for its simple structure, stable operation, strong adaptability, and convenient maintenance.As one of the most commonly used belt conveyor models in industrial material handling, the TD75 belt conveyor is suitable for horizontal and inclined conveying of loose bulk materials and packaged goods. It has become a core conveying solution in ind...
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Product Overview

The TD75 belt conveyor is a standardized belt conveying system designed for continuous transportation of bulk materials over medium to long distances. Developed on the basis of mature conveyor technology, the TD75 series is widely recognized for its simple structure, stable operation, strong adaptability, and convenient maintenance.

As one of the most commonly used belt conveyor models in industrial material handling, the TD75 belt conveyor is suitable for horizontal and inclined conveying of loose bulk materials and packaged goods. It has become a core conveying solution in industries such as mining, metallurgy, coal handling, power generation, building materials, ports, chemical processing, and grain handling.

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Design Philosophy and System Characteristics

The TD75 belt conveyor is designed with standardization and modularization in mind. Each component follows unified technical standards, allowing flexible configuration and easy replacement.

This design philosophy ensures:

  • Stable mechanical performance

  • Easy selection and engineering design

  • High interchangeability of parts

  • Reduced maintenance costs

  • Long service life under continuous operation

The system can be customized to meet different conveying capacities, belt widths, and installation layouts.

Structural Composition of TD75 Belt Conveyor

The TD75 belt conveyor is composed of several core components that work together to achieve smooth and efficient material transport.

Conveyor Belt

The belt serves as the material-carrying medium. It can be selected according to material properties, working conditions, and conveying capacity requirements.

Drive Unit

The drive device includes an electric motor, reducer, coupling, and drive pulley. It provides stable and continuous power output for belt movement.

Conveyor Frame

The steel frame structure supports the entire conveyor system. It ensures rigidity, alignment accuracy, and long-term structural stability.

Roller and Idler Sets

Carrying idlers support the belt and material load, while return idlers support the empty belt. Their arrangement directly affects conveyor performance.

Tensioning Device

The tensioning system maintains proper belt tension, ensuring sufficient friction between the belt and drive pulley.

Cleaning and Protection Devices

Optional belt cleaners and safety devices improve operational reliability and cleanliness.

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Operating Principle

The TD75 belt conveyor operates based on frictional drive between the belt and the drive pulley. When the motor rotates the drive pulley, friction causes the belt to move continuously.

Bulk materials are loaded onto the belt at the feeding point and transported along the conveyor route to the discharge point. Depending on system design, the conveyor can operate horizontally or at an inclined angle within allowable limits.

The system is designed for continuous, stable operation with uniform material flow.

Technical Parameters and Specifications

The TD75 belt conveyor is available in multiple standardized configurations to suit different conveying requirements.

  • Belt Width: 500 / 650 / 800 / 1000 / 1200 / 1400 mm

  • Conveying Capacity: 30 – 4000 t/h (depending on belt width and speed)

  • Belt Speed: 0.8 – 4.0 m/s

  • Conveying Length: Up to several hundred meters (extendable)

  • Inclination Angle: Up to 18° (depending on material properties)

  • Material Bulk Density: ≤ 2.5 t/m³

  • Operating Temperature: -20°C to +60°C

  • Drive Power: Customizable according to load

All parameters can be adjusted based on project-specific requirements.

Material Handling Capability

The TD75 belt conveyor is suitable for transporting a wide range of materials, including but not limited to:

  • Coal and coke

  • Iron ore and mineral ores

  • Limestone and aggregates

  • Cement clinker

  • Sand and gravel

  • Grain and agricultural products

  • Chemical raw materials

  • Packaged goods and bags

The system performs reliably with materials of different particle sizes and moisture content.

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Key Advantages of TD75 Belt Conveyor

The TD75 belt conveyor offers multiple operational and economic advantages.

It features a simple and proven structure, making it easy to operate and maintain. The standardized design ensures fast delivery and easy spare parts replacement.

The conveyor provides stable operation with low noise and low energy consumption. It supports long-distance conveying with minimal material degradation.

Its adaptability allows integration into complex Material Handling Systems, including stacking, reclaiming, and storage facilities.

Comparison with Other Conveyor Types

Compared with screw conveyors and bucket elevators, the TD75 belt conveyor offers higher capacity and lower material damage.

Compared with high-angle or sidewall conveyors, the TD75 belt conveyor excels in horizontal and gentle inclined conveying with higher efficiency and lower cost.

Its versatility makes it a preferred choice for general bulk material transportation.

Typical Application Scenarios

Mining Industry

Used for transporting coal, ore, and overburden materials in surface and underground mines.

Metallurgical Plants

Applied in raw material feeding, sinter plants, and slag handling systems.

Power Generation

Used in coal feeding systems and ash conveying lines.

Ports and Terminals

Suitable for bulk cargo handling, stockyard conveying, and ship loading systems.

Building Materials Industry

Used for cement, limestone, gypsum, and clinker conveying.

Agriculture and Grain Handling

Applied in grain storage, feeding, and transfer systems.

Installation Requirements

Proper installation is essential for the reliable operation of a TD75 belt conveyor.

The foundation must be level and stable to support the conveyor frame. All pulleys and idlers must be aligned accurately to prevent belt deviation.

During installation, special attention should be paid to:

  • Drive unit alignment

  • Belt tension adjustment

  • Idler spacing and angle

  • Electrical connection safety

Professional installation ensures optimal performance and service life.

Commissioning and Start-Up

Before commissioning, all mechanical and electrical components should be inspected. The conveyor should be run without load to check belt tracking and noise levels.

After no-load testing, gradual material loading is recommended to ensure smooth operation under working conditions.

Operating Instructions

The TD75 belt conveyor is designed for continuous operation. Operators should ensure uniform feeding to avoid sudden overloads.

Regular observation of belt condition, idler rotation, and drive temperature helps detect potential issues early.

The system should not be operated beyond its designed capacity or inclination angle.

Maintenance and Service Life

Routine maintenance of the TD75 belt conveyor is straightforward.

Recommended maintenance tasks include:

  • Regular inspection of belt wear

  • Lubrication of bearings

  • Checking bolt tightness

  • Cleaning material accumulation

With proper operation and maintenance, the TD75 belt conveyor offers a long service life and stable performance.

Energy Efficiency and Cost Control

The TD75 belt conveyor is designed for high energy efficiency. Optimized belt speed and drive selection reduce power consumption.

The standardized structure minimizes spare parts inventory and maintenance costs, contributing to lower total ownership cost.

Safety Considerations

Safety devices such as emergency stop switches, belt deviation switches, and speed sensors can be integrated into the system.

Proper training and safety procedures ensure safe operation and reduce workplace risks.

Customization and Engineering Support

Although the TD75 belt conveyor follows standardized designs, customization is available for:

  • Conveyor length and layout

  • Drive configuration

  • Belt type and material

  • Environmental protection requirements

Our engineering team provides technical support from design to commissioning.

Quality Control and Manufacturing Standards

All TD75 belt conveyors are manufactured under strict quality control systems.

Key processes include:

  • Raw material inspection

  • Welding quality control

  • Assembly accuracy verification

  • Trial operation testing

This ensures consistent quality and reliable long-term operation.

Frequently Asked Questions (FAQ)

What is the maximum conveying length of a TD75 belt conveyor?
It can be extended to several hundred meters with proper drive and tension design.

Can the TD75 conveyor handle wet materials?
Yes, with appropriate belt selection and cleaning devices.

Is the TD75 belt conveyor suitable for inclined conveying?
Yes, within allowable inclination angles depending on material characteristics.

Can spare parts be easily replaced?
Yes, due to standardized component design.

Why Choose Our TD75 Belt Conveyor

With extensive manufacturing experience and mature technology, we provide reliable TD75 belt Conveyor Systems tailored to industrial needs.

Our products combine performance, durability, and cost efficiency, making them suitable for long-term industrial operation.

Conclusion

The TD75 belt conveyor is a proven and versatile solution for bulk material handling. Its standardized design, stable performance, and wide application range make it an ideal choice for industries requiring reliable continuous conveying. By choosing a TD75 belt conveyor system, users benefit from efficient material transport, reduced operating costs, and long-term operational stability.


Các thẻ liên quan： TD75 belt conveyor TD75 conveyor system belt conveyor for bulk materials

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